Secondary Process Services Including Process Piping Designs

Secondary Process Services Including Process Piping Designs

These services are just as important as primary process services in that they support the primary services. Secondary process services typically doe not touch the beverage product but support the primary process utility requirements and can include steam, glycol, CO2, Compressed Air, Process Water, Automated panel control systems. For more information on secondary process services, please click here.

Water Filtration and Delivery Systems Design

Water quality may include grains hardness or purification requirements for items like metals, non-metals and even chlorine and chloramine removal. These systems can be as simple as a water softener, to more complicated reverse osmosis membrane filtration systems. This design service begins with the definition of a water purification specification, flow rates, anticipated loading rates, and water test reports from the local water supplier. Several water purification systems are often required per plant. Equipment suppliers are defined, layouts are drawn in AutoCAD, and water process piping drawings are created in AutoCAD, where valves, filters, pipe runs, pipe diameters, pressures, flow rates are all engineered based on primary equipment requirements.

Sewage Treatment Systems Design

This service begins with an analysis of your current effluent BOD and BOC levels and then compares these current or anticipated future levels with local regulatory specifications. If simple pH monitoring, or simple temperature control systems are required, Providence supports these designs in-house. If more complicated effluent treatments systems are required, Providence will solicit engineering support from Providence’s Preferred Partner Program professional engineering firms but will maintain overall project management / design lead firm to ensure continuity and specification / budget compliance throughout the entire project. 3rd party engineering firms pricing is passed through with a 7% project management open book mark-up.

Boiler / Steam Systems Design

Boiler / steam system design services begin with a solicitation of certified drawings from each equipment manufacturer’s equipment that requires steam. This data is then converted into a steam process piping drawing that includes pipe size, flow rates, steam pressures, valves, pressure regulators, pressure safety valves, steam trap assemblies, condensate return tanks, vacuum breakers, expansion joints, boiler sizes, steam filtration, feed water conditioning, feed water tanks, blow down separators, piping runs, steam header design, steam piping insulation, blow down piping, water hardness testers, make-up air system specifications, boiler flue venting, and a host of other ASME standard design considerations. All steam system piping layouts, and piping equipment is specified by brand name and model numbers.

Glycol Chiller Systems Design

Glycol system design services begin with a solicitation of certified drawings from each equipment manufacturer’s equipment that requires glycol. This data is then converted into a glycol process piping drawing that includes pipe size, flow rates, cooling BTU calculations, valving, pressure regulators, bypass systems, piping insulation, glycol filtration, and piping types. All glycol system piping layouts, and piping equipment including the glycol chiller is specified by brand name and model numbers.

Compressed Air Systems Design

Compressed air system design services begin with a solicitation of certified drawings from each equipment manufacturer’s equipment that requires compressed air. This data is then converted into a compressed air process piping drawing that includes pipe size, flow rates, valving, pressure regulators, air compressor and receiving tank sizing, safety release systems, compressed air filtration, and piping types. All compressed air system piping layouts, and piping equipment is specified by brand name and model numbers.

CO2 & Nitrogen Systems Design

CO2 & Nitrogen system design services begin with a solicitation of certified drawings from each equipment manufacturer’s equipment that requires CO2 or Nitrogen. This data is then converted into process piping drawings that includes pipe size, flow rates, valving, pressure regulators, vaporizer sizing, safety release systems, CO2 filtration, and piping types. All system piping layouts, and piping equipment is specified by brand name and model numbers. CO2 & Nitrogen liquid contract negotiations can also be supported as part of the CO2 or Nitrogen system design scope of supply.

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